Windpower Engineering & Development

  • Home
  • Articles
    • Most recent posts
    • News
    • Featured
  • Resources
    • Digital issues
    • Podcasts
    • Suppliers
    • Webinars
    • Events
  • Videos
  • 2025 Leadership
    • 2024 Winners
    • 2023 Winners
    • 2022 Winners
  • Magazine
  • Advertise
  • Subscribe

Managing drivetrain health by managing data

By Paul Dvorak | June 5, 2013

Larry Jacobs/ Marketing and Sales Manager/North America/ Romax Technology/www.romaxtech.com

Anatomy of a failure

Components such as bearings and gearboxes often provide indicators before they fail. The sooner the indicators are detected and acted on, the less expensive the repair.

The U.S. wind industry is entering a transitional period in which more focus is placed on O&M strategies than expansion. One can easily see results in the attendance increase at various O&M conferences. Strategies that can make an impact in both operations (increased production) and maintenance (reduced costs) are constantly being evaluated and implemented. Managing drivetrain health is one area where strategy focus and implementation are critical to making an impact.

Some of the challenges facing site managers as they relate to O&M today include:

  • Unexpected failures and downtime
  • Unplanned maintenance costs
  • Managing inventory and spare parts availability
  • Managing data from many different sources, such as SCADA systems, condition monitoring systems, inspection reports, and software applications

Effective drivetrain health management requires input from many different data sources to analyze the condition of any one particular component and determine a best course of action. Drivetrain health management is the key to understanding the existing condition of drivetrain components and allows for predictive planning of maintenance activities.

grease trend chart

The grease trend chart comes from Romax’s InSight iDS software. It processes, analyzes, and displays grease reports which let users easily identify outliers.

Consider the illustration Anatomy of a failure. It’s one way to display data that presents itself throughout a failure process–from onset to catastrophic damage. Such data varies in type and quantity. For example, grease and oil samples may early on provide leading clues as to the nature of a failure but perhaps not enough to pinpoint a location or component. Vibration data can provide a more detailed analysis of a component failure early on in the process. SCADA data analysis and well-informed inspections can also be used to correlate this information. Effectively managing all the data sources can produce a well-informed action plan to minimize downtime and maximize production. Additionally, the ability to process all of this data within a single platform is a key advantage of these data sources.

Consider oil or grease analysis reports. They are typically reviewed upon receipt and perhaps filed away for future reference. However, a more effective means to process, analyze, and manage this data can identify outliers within the wind farm and be used to correlate with vibration data, gearbox manufacturers, and drivetrain configurations. Grease and trends chart shows that data from Romax’s InSight iDS software lubrication analysis module. All grease reports from a wind farm are processed, analysed, and displayed as trending parameters to easily identify outliers. Having the ability to process these sample reports into meaningful trending parameters with alarm capability, just like vibration analysis, is effectively managing your data. Additionally, correlating these trend results to other sources of data can give better insight into the failure mode.

cms vibration data

Data from different sources, such as vibration and temperature sensors, tell of an impending problem. Lower signals after the repair indicate a correct diagnosis and positive results.

Figure 3 Right_optThe value of installing condition monitoring systems (CMS) on wind turbine drivetrains has been widely reported. The key to enabling a higher return on investment in CMS technologies is to use the value from other existing data sources. Enormous amounts of data from CMS, SCADA, inspections, and maintenance often exist in ‘siloed’ systems and are not typically processed or shared within a single platform. Only doing so fully realizes the value of data management.

For example, the illustration Correlating vibration and SCADA data shows how

Author Larry Jacobs

Author Larry Jacobs

vibration and SCADA temperature data can be used together to correlate the source of a failure mode and then confirm results of any maintenance activity performed to mitigate the failure. The failure mode is picked up early with vibration data while the SCADA temperature provides complimentary data later in the process. Vibration and temperatures return to normal after performing maintenance. A well-timed inspection can also corroborate this data analysis.

Managing data is a key strategy to managing O&M activities. With a large installed base of wind turbines nearing the end of warranty or locked in long-term service agreements, the challenge to reducing costs and increasing production are felt by operators and OEMs alike. A strategy that includes a universal platform to process and analyze data from multiple sources can contribute greatly to these initiatives. WPE

 


Filed Under: News, O&M
Tagged With: condition monitoring, Romax
 

About The Author

Paul Dvorak

Related Articles Read More >

US government allows Empire Wind offshore project to resume construction
Richardson Electronics to deliver pitch energy modules to TransAlta wind fleets
Equinor halts work on Empire Wind offshore project after federal government order
ARESCA wants input on offshore wind standards

Podcasts

Wind Spotlight: Looking back at a year of Thrive with ZF Wind Power
See More >

Windpower Engineering & Development Digital Edition

Digital Edition

Browse the most current issue of Windpower Engineering & Development and back issues in an easy to use high quality format. Clip, share and download with the leading wind power engineering magazine today.

Windpower Engineering & Development
  • Wind Articles
  • Solar Power World
  • Subscribe to Windpower Engineering
  • About Us/Contact Us

Copyright © 2025 WTWH Media LLC. All Rights Reserved. The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of WTWH Media
Privacy Policy | Advertising

Search Windpower Engineering & Development

  • Home
  • Articles
    • Most recent posts
    • News
    • Featured
  • Resources
    • Digital issues
    • Podcasts
    • Suppliers
    • Webinars
    • Events
  • Videos
  • 2025 Leadership
    • 2024 Winners
    • 2023 Winners
    • 2022 Winners
  • Magazine
  • Advertise
  • Subscribe